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Thul - Fiqar Mechanical
Special Steel Foundry
Steel Structure Plant
Central Service Plant
The Factory Establish In 1984 With Cooperation Swiss Orlicone Company .The factory produces
Different Forms And Necessary Equipment's According To Demand, And design capacity
400000 hr/year As Following:-
1- Cold Working Dies (Cutting And Piercing Dies Forming, Bending, Drawing And Progressive Dies).
2- Hot Working Dies ( Forming Dies Compound Dies And Die Casting Dies) And Injection Moulds
And Compression Moulds And Forming Moulds.
3- Jigs And Fixtures For Mechanical Machining ( Drilling, Milling, Clamping, Grinding , Turning , And Welding Fixtures) And Spare Parts Manufacturing For Companies And Factories.
4- Mechanical operating factory :which consists of:
a- work shop for normal and programmed turning machining.
b- work shop for programmed milling machines.
c- work shop for metal pressing.
d-- work shop for preparations. (saws)
The Factory Consist Of Modern Machines ,Programmed And unprogrammed For Different Mechanical Working And Staff Is Very Development And High Qualification (Engineers, Technical) In Following Fields:-
Turning , CNC Turning
Milling , CNC Milling
There are many sections which service the production process in plant such as Technical service sections , Maintenance section , Technology and Designs section , Following and Planning section , Engineering Inspection , and Control section , Management section , Stores section and others . Plant's staff is very developed has a great experience and qualification in techniques and design of normal programmed mechanical operation, (hot and cold working dies) Heat treatment and electrical coating ,qualifying and maintenance to different machines ,industrial project management. The Plant has the ability to give you the service in field engineers manufacturing and design qualifying and maintenance to programmed machines and technical services systems (water icy, water and steam boilers, industrial water stations,etc…) industrial projects, implementing qualifying construction and buildings with it's technical services, machinist operating , electricity coating , heat treatment, hot and cold working dies according to International Standards. All the products are quality insurance and control Investigation from Institute of Specialized for engineering Industries , Central Iraqi Organization for Quality Control and Measurements.
This Factory Manufacturing Different Demand For Sectors Of Electricity, Petrol ,Cement ,Fertilizer, Iron And Steel ,Glass And Ceramic , drugs And private sectors.
The Factory ( capacity 10000 ton / year) Produce Different Moulages According To Demand And
Developed Productive Lines And Special Machinery To Supply Cement Factories. Some Of Their Parts Are:-
1- Grinding Media, Liner Plates For Different Sizes Used In Rotary Mills For Cement Factories.
2- Heat Hummers Of Grinders Resistant To Erosion.
3- Heat Resistance Steel And Moulages Of Manganese Steel-types.
4- Different Types Of Cast Iron.
5- All Types And Forms Of Iron And Steel Moulages For All Functions.
6- Production of chain link with different sizes and types which suitable for cement factories.
7- Production of manholes which are use for drains with different types and shapes.
The purpose of chain link
1-Reduction of energy costs.2-Increase of output.
3-Heat Exchange.4-Material Transport.
5-Cleaning kiln shell.6-Dust emission reduction.
7-Destroying of mud rings
This Factory Manufacturing Different Demand For Sectors Of Cement, Electricity, phosphate, Petroleum , Iron And Steel ,Glass And Ceramic,drugs And Other As Well As The Demands Of Privates Sector Under International
1- Melting furnace.
A-Induction furnace capacity (6T) Qty 5 .B-Induction furnace capacity (1.5T) Qty 1 .C-Electric arc furnace capacity (6T) Qty 2 .
2- Disamatic Moulding Lines. 3- Vacu- Press Moulding Lines.
4- Hand Moulding Lines. 5- Pattern shop.
6- Sand Preparation. 7- heat treatment.
8- Laboratories. 9- feting.
Achievements done by the foundry
1.Manufacturing poles cathode protection of a special alloy of silicon and systems used in corrosion protection of pipelines for the first time in the country.
2. Castings for cement plants include steel balls and grinding plates lining and heat-resistant steel.
3. Castings pump irrigation Zamzam (45), Zamzam (75).
4.Hammers quarries resistance to corrosion.
5. Castings variety of manganese steel, let alone gray, steel engineering .
6. Castings different tractor, and the wheels of heavy.
7. Ibadan electric motors of different sizes for the Company for Electrical Industries.
8. Castings Besharat nutrition manufacturing boilers for power stations in (Peggy) of TNT stainless steel (st.st) For the first time in the country.
9. Manufacture of castings for connecting the hydraulic pump feeding the main power station at Baiji.
10. Manufacturing Castings closure of the mills air.
11. Manufacturing castings pump irrigation.
12. Castings manufacture various different materials for backup power stations in Iraq.
13. Manufacture of (die plate) plastic granules private trusts for the benefit of the company's general industries Alaptrrukemiawiyeh For the first time in the country.
14. Implementation of parts of the irrigation project ribs and more than doubled (6000) pieces.
15. Implementation of parts of more than (9500) plot to assign the General Establishment for Phosphate.
16. Manufacture valves for the great dam project.
17. Kroll grinding grain processing and milling equipment for Crkhaamh Grain Trade and more than doubled (32000) A pieces.
This plant is specialized in producing steel structure of variable sizes and uses, using a wide
range of steel members designed to high standards of strengths, durability and nice finishing's.
the plant products are:
1- Different Steel structures for building and industrial ware houses ,work shops and poultry.
2- Profiled plates and aluminum sections for roof ceiling and walls covering using single
plate or sandwich panels .
3- External and internal sandwich panels.
4- Finishing works .
5-Steel and aluminum secondary ceilings.
6- Different steel works.
7- Caravans of different size .
8- Electric and lighting posts .
9- Windows , doors and large work shop doors .
10- Different towers and steel frames .
This plant support the sectors of :
1- Electricity .
2- Cement making .
3- Oil refinery and petrol processing .
4- Factories of other ministries and Privat companies.
Some of the works that the plant has done :
1- the reconstruction of communication towers , Television and ratio broad casting towers (Um Qasar Tower , Mousel radio and television broad casting Tower ) , communication tower of ( Ummara ,Aadamyia , Treabeel , 160 km Anbar , Rutba , Saqer , Nisser , Hessayba , Kirkuk H2 , Sulaymania , Chamchamal , Radwanya , Bazyam , Hadeetha , Jammella ,and see canyan ) . DeJeel ground station , Baghdad international control tower .
2- the recon struction of suspended bridge with help of Central tools plant .
3- the recon struction and rehelilitation of different pnivit And public sectors .
4- manufacturing small oil refinery equipment .
5- the steel structure of al rahman mosque .
6- AL shorga pedestrian crossing bridge .
7- The construction of oil digging tower and for the first time in Iraq .
8- Baghdad International fare ware houses and show Rooms .
9- In 2003 , different steel structure sheds , carillons of different size for the companies (almonsour , al sumood , ashoor and private sector companies ).
Central utilities consist of :
1. Air separator plant
Gaseous Oxygen 100 m³/h .
Gaseous Nitrogen 100 m³/h .
2 Heavy water treatment plant and industrial production capacity 300m³/h .
3 . Secondary power station Conversion of electrical energy ( from 33 to 11) KV and three adapters ability 31.5 MV .
All products of central utilities used in the factories of company(drinking water, sewage water treatment, electrical power, gaseous oxygen and nitrogen ) except gaseous oxygen can be marketing with percent 25% to the industrial, healthy and specially sectors
In additional to these works Central utilities can be given the services mentioned below :
1.Erection and maintenance for water treatment plants .
2 Erection and maintenance for sewage treatment plants.
3.Erection and maintenance all types of electrical generators .
4.Erection and maintenance for electrical transformers and circuit breakers (11-33 ) kv .
5.Install water and firefighting pipes.
6. Install electrical cables and wires .
7. Our plant can be supplied special cylinders for product (O2 and N2)gases.
8.Running civil works .
9.Rolling for electrical motors .
10. Installation and maintenance of telephone exchanges Interior.
Our company has signed a joint cooperation agreement with the German STAHL company and manufactures specialized overhead cranes and all lift systems of all kinds and sizes especially (EX-Cranes) or updated technology jacks others to explode
Where that what distinguishes a STAHL company Systems lifting all the other companies for the manufacture of overhead cranes is that STAHL company is a German company and the reference for all companies in the world in the design and manufacture of cranes type EX and working in areas of flammable or explosive such as coefficient of oil and gas, petrochemical, chlorine etc..
The Nassr company General in cooperation with the company Stahl Crane:
1. Prepare for cranes payload processing up to 160 tons.
2. The manufacturing bridges or bridge beams( Single / Double Girders) are in our labs and in the hands of trained
technical staff in the German company Stahl coefficient specifications and supervision of the company Stahl.
3. Installing and operating gantry cranes by a dedicated engineering staff and trainee technician in the company Stahl
plants in Germany.
4. Ready to provide an integrated training system for operational cadres Lift Systems of type STAHL.
Our company has the following actions:
1. Installation and operation of gantry cranes load (100-30/50-20/15-10/15-7) tons to Diyala State Company for Electrical
2. Installation Cranes 3-ton payload in a shed company for industrial designs and consulting.
3. Installation Crane 3-ton payload in a modern power station.
Monument Cranes Stationary Crane bridge altanoma - Ibn Majid Company - Basra.